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Author Topic: Letting [Euler] help out with PCB fabrication
bandit
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Posts: 321
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Post Letting [Euler] help out with PCB fabrication
on: January 11, 2013, 12:37
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Post : Letting [Euler] help out with PCB fabrication
URL : http://hackaday.com/2013/01/11/letting-euler-help-out-with-pcb-fabrication/
Posted : January 11, 2013 at 4:00 am
Author : Brian Benchoff
Tags : CNC mill, pcb, transformation matrix
Categories : tool hacks

http://hackadaycom.files.wordpress.com/2013/01/drillin.jpg

Since [Alessio] has been etching his own PCBs, he's hit upon the most tedious part of the process, and the reason homebrew SMD boards are so awesome: drilling your own boards is a pain. While [Alessio]'s CNC mill takes care of most of the work, aligning the pre-drilled boards and correcting for any scaling issues from the mask is a bit difficult. With the help of a transform matrix, though, drilling PCBs has never been easier (http://blog.alessiovaleri.it/using-transform-matrix-for-pcb-drilling-part-1/) .

While the Gcode running the mill may be accurate, the actual manufactured PCBs might not be. If the extents on [Alessio]'s board aren't exactly aligned with the axes of the CNC mill, the drill holes end up where they're supposed to be. To solve this problem, [Alessio] wrote a PCB drilling transformational matrix calculator. The basic idea is by drilling just a few holes, [Alessio] is able to calculate any offset required in the Gcode with the help of a little bit of linear algebra.

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Mr.What
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Post Re: Letting [Euler] help out with PCB fabrication
on: January 11, 2013, 14:15
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Haven't read the article, but calibrating a CNC mill for each board placement should be fairly easy and straightforward. I compute affine transformations between projections all the time in my work.

It will certainly be easier to navigate to some 3 calibration points on each blank, then run the CNC, rather than demand that the user place the board on the base well aligned.

I think that a small CNC like this should be our next bit of lab equipment after the 3D printer.

bandit
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Post Re: Letting [Euler] help out with PCB fabrication
on: January 12, 2013, 13:00
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We could convert a rip-rap into a small CNC mill - use a small drimmel tool and we already have all 3 axis. We would need to make the base out of plywood to drill into.

don't even need the drimmel - just a motor we can mount and put a chuck onto.

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